Innovative Techniques in Military Construction

Defense Posture and Global ThreatsHouse Appropriations Subcommittee on Military Construction, Veterans Affairs, and Related Agencies · 2025-03-11 · 119th Congress
The House Appropriations Subcommittee on Military Construction, Veterans Affairs, and Related Agencies held this hearing to examine how innovative technologies — including 3D printing/additive construction, mass timber, industrialized/modular construction, and alternative power generation — could reduce military construction costs and timelines. Begins at 0:04:51
Transcript
Highlights

Title

Reducing military construction costs through innovative building technologies

Purpose

The House Appropriations Subcommittee on Military Construction, Veterans Affairs, and Related Agencies held this hearing to examine how innovative technologies — including 3D printing/additive construction, mass timber, industrialized/modular construction, and alternative power generation — could reduce military construction costs and timelines. Witnesses from the Army Corps of Engineers, Naval Facilities Engineering Systems Command, Hyliion, and CNA testified on current pilot projects, technical barriers, and statutory changes that could accelerate adoption. Ranking Member Wasserman Schultz also used the hearing to raise concerns about administration cuts to VA staffing and tariff impacts on construction costs. Begins at0:04:51

Who spoke

Chairman John Carter (R-TX)0:04:51: Opened by welcoming new members Rep. Alford and Rep. LaLota, and noted a study finding military construction can cost up to 35% more than comparable private-sector projects0:06:22; later asked witnesses whether 3D-printed structures are reliable in hot and cold climates0:33:44 and about Indo-Pacific construction challenges0:38:47.

Ranking Member Debbie Wasserman Schultz (D-FL)0:08:23: Criticized administration plans to cut 880,000 VA jobs and cancel nearly 600 contracts0:09:23, cited a fired disabled veteran named Ben as an example0:10:24, and warned that new tariffs on steel and aluminum will raise costs and drive more reprogramming requests0:43:20; pressed Mr. Morrow on whether tariff impacts were being seriously assessed0:45:51.

Mr. Dave Morrow, USACE Director of Military Programs0:13:56: Described USACE's reliance on Unified Facilities Criteria to enable innovative designs0:14:57 and additive construction now allowed in 80% of the U.S.0:16:28; discussed a mass timber barracks pilot at Joint Base Lewis-McChord1:01:05 and confirmed AFFF firefighting foam system replacement contracts total about $56 million1:04:06.

Mr. Keith Hamilton, NAVFAC Chief Engineer0:19:01: Explained NAVFAC's acceleration and affordability campaign and use of Other Transaction Authority (10 USC 4022) to pilot an industrialized Child Development Center in Little Creek, VA0:21:32; noted cross-laminated timber use in Hampton Roads and high-performance concrete at Cherry Point0:22:02, and said statutory/regulatory flexibility is needed to expand alternative delivery methods like progressive design-build0:23:33.

Mr. Thomas Healy, CEO, Hyliion0:24:03: Introduced the Karno modular power generator, a 3D-printed, fuel-flexible system with up to 50% efficiency versus the grid's 36%0:27:05; said the first unit was delivered to the Navy for testing0:26:04, and confirmed the generator is not currently EMP-hardened0:56:29.

Mr. Brent Richardson, CNA Principal Research Scientist0:30:10: Presented CNA's study on barriers to innovative milcon techniques, recommending a DOD technology roadmap0:30:40 and earlier contractor involvement in design0:31:41.

Rep. Michael Cloud / Rep. (Texas member referenced as "Congressman") — not independently identifiable by name in transcript; questions on seismic/heat performance attributed to Chairman Carter above.

Rep. Julie Fedorchak / unnamed Republican member ("Congressman Rutherford")0:52:58: Asked Mr. Hamilton about multi-year O&M appropriations easing supply-chain issues, citing cross-laminated timber work at Joint Base Lewis-McChord0:53:58; asked Mr. Healy about EMP protection0:56:29 and Mr. Morrow about using O&M funds for beach erosion repairs at Blount Island Command0:57:30.

Rep. (Georgia member, "Mr. Bishop")0:59:33: Discussed Georgia's timberland industry and mass timber policy, asked about a possible four-year continuing resolution's effect on FY29 Georgia milcon projects1:02:35, and asked about PFAS/AFFF phase-out progress1:03:05.

Rep. (Oklahoma member, referencing Tinker AFB)1:06:07: Highlighted augmented reality use at Tinker's Bomber Agile Hangar1:06:07 and asked Healy and Richardson about barriers startups face entering DOD contracting1:07:08; asked Morrow and Hamilton whether green/environmental mandates drive up milcon costs1:08:38.

Rep. (representing Fort Bliss, "Mrs. Bice" area)1:12:40: Praised Fort Bliss's 3D-printed barracks1:13:11, cited data showing El Paso military housing costing up to 500 times more than comparable local university housing1:14:41, and asked Morrow what latitude installation commanders need to expand 3D printing1:15:42.

Rep. (energy and water subcommittee member)1:18:18: Asked Hamilton and Morrow about statutory barriers to early contractor involvement1:18:48 and Richardson about the proposed milcon technology roadmap1:19:48; questioned Healy on Karno generator ROI and government contracting's ability to weigh long-term value1:21:19.

Rep. (Camp Pendleton member)1:23:19: Described touring Camp Pendleton barracks in poor condition, with about half of 125 buildings needing rehabilitation or teardown1:23:50; asked about testing larger, multi-story 3D-printed and mass timber facilities under seismic constraints1:24:50, and industrialized construction for the Barracks 2030 initiative1:27:52.

Rep. (Navy veteran, Western Pacific deployments)1:29:25: Described visiting dilapidated Indo-Pacific bases 20 years after deployment1:29:55 and asked Hamilton how the Navy can be more agile in adopting construction technologies in the Indo-Pacific1:30:25; also questioned Richardson and Morrow on reducing bureaucratic barriers1:32:26.

Rep. Michael Guest (R-MS)1:33:56: Asked about ERDC's mission and resourcing, referencing a visit to the Vicksburg facility1:34:27, and asked Hamilton about applying innovations to renovating aging hangar facilities at Naval Air Station Meridian, including hangar 2's roof1:37:28.

Key moments

Chairman Carter cited a study finding military construction costs run as much as 35% more than comparable civilian construction0:06:22.

Wasserman Schultz said the administration plans to cut 880,000 VA jobs and cancel nearly 600 contracts, and cited a fired disabled veteran, Ben, as an example of the impact0:09:230:10:24.

Sharp exchange: Wasserman Schultz pressed Morrow on whether a 50% tariff on steel and aluminum would raise milcon costs; Morrow repeatedly said "it's too early to tell," prompting her to say the cost-estimating system "isn't working"0:45:510:46:22.

Healy said the Karno generator reaches up to 50% efficiency versus the standard grid's roughly 36%, and operates on more than 20 fuel types including diesel, natural gas, propane, and JP80:26:350:27:36.

Hamilton disclosed NAVFAC is piloting an industrialized Child Development Center in Little Creek, VA under Other Transaction Authority (10 USC 4022), aiming to scale the approach across the Mid-Atlantic and Southwest0:21:32.

Morrow confirmed the final AFFF firefighting-foam system replacement contracts, estimated at about $56 million, are ready for award but not yet funded1:04:06.

A member representing El Paso/Fort Bliss cited local data showing military barracks construction costing 68% to 500% more than comparable local university housing1:14:41.

Morrow and colleagues testified that 3D-printed concrete construction is currently limited to single-story buildings in low seismic zones, though a new single-arm printer capable of reaching 27 feet (roughly two stories) is in testing1:26:211:27:21.

A Camp Pendleton-area member said roughly half of the base's 125 barracks buildings need to be torn down or rehabilitated, with the "Barracks 2030" initiative requiring completion by 2043 and estimated costs exceeding a billion dollars1:23:501:27:52.

Hamilton and Morrow agreed that additional flexibility to bring construction contractors in early ("early contractor involvement") requires statutory or regulatory change, since current rules make it difficult under standard design-bid-build contracts1:12:101:19:48.

Metadata

CommitteeHouse Appropriations Subcommittee on Military Construction, Veterans Affairs, and Related Agencies
Chamber / CongressHouse · 119th Congress
Date2025-03-11
TypeHearing
Witnesses
Mr. Dave Morrow — Director of Military Programs, U.S. Army Corps of Engineers
Mr. Keith Hamilton — Chief Engineer, Naval Facilities Engineering Systems Command
Mr. Thomas Healy — Chief Executive Officer, Hyliion Incorporated
Mr. Brent Richardson — Principal Research Scientist of Energy, Infrastructure and Environment, CNA
Videoyoutube
Transcript196 caption blocks · 14,931 words · 1:43:25 runtime
EventCongress.gov 118007