Hearings to examine restoring Boeing's status as a great American manufacturer, focusing on safety first

Aviation Safety and FAA OversightSenate Commerce, Science, and Transportation · April 2, 2025 · 119th Congress
The Senate Commerce, Science, and Transportation Committee held this hearing to question Boeing President and CEO Kelly Ortberg about the company's safety and quality reforms following the 2018 and 2019 737 MAX crashes and the January 2024 Alaska Airlines Flight 1282 door plug blowout. Begins at ▶ 0:21:39
Transcript
Highlights

Title

Boeing CEO testifies on manufacturing safety after door plug blowout

Purpose

The Senate Commerce, Science, and Transportation Committee held this hearing to question Boeing President and CEO Kelly Ortberg about the company's safety and quality reforms following the 2018 and 2019 737 MAX crashes and the January 2024 Alaska Airlines Flight 1282 door plug blowout. Members examined Boeing's safety management system, FAA oversight and delegation of inspection authority, whistleblower protections, board composition, and production timelines, with several family members of crash victims in attendance. Before the hearing began, Chair Cruz also addressed the Army's refusal to provide a memo on ADS-B procedures related to the January 29 DCA midair collision. Begins at▶ 0:21:39

Who spoke

• Chair Ted Cruz (R-TX)▶ 0:21:39: Opened by criticizing the Army's refusal to produce a memo on ADS-B broadcast-out procedures near DCA and warned of a possible subpoena▶ 0:23:38, described a March 28 near-collision between a T-38 and a Delta flight near DCA▶ 0:24:02, then reviewed Boeing's history and safety failures before asking Ortberg whether travelers can trust Boeing▶ 0:48:48 and about electrical wiring issues in the MAX crashes▶ 0:54:22.

• Sen. Maria Cantwell (D-WA), Ranking Member▶ 0:33:51: Joined the request for the Army ADS-B memo▶ 0:33:51, cited Boeing's $35 billion cost from the MAX crashes▶ 0:37:59, pressed Ortberg on converting to a mandatory FAA-compliant safety management system▶ 0:55:45, and later questioned him on thermoplastics manufacturing technology▶ 2:24:35 and the FAA's ban on delegating critical certification tasks▶ 1:41:16.

• Kelly Ortberg, President and CEO, The Boeing Company▶ 0:43:29: Pledged to restore trust and outlined the safety and quality plan built around four work areas▶ 0:46:21; detailed door-plug corrective actions including a 56% reduction in defects from Spirit AeroSystems▶ 0:53:17 and 800 "move-ready" safety holds, 200 of which stopped production▶ 0:53:39; committed to a mandatory safety management system by October 2025▶ 0:57:26; said he has not set an external production-rate target and is not pressuring teams to go fast▶ 1:02:20; declined to commit to refusing FAA delegation of airworthiness authority until all 16 IG recommendations are implemented▶ 1:29:04.

• Sen. Deb Fischer (R-NE)▶ 1:02:52: Asked about challenges and successes meeting Boeing's six key performance indicators in the safety and quality plan▶ 1:04:09.

• Sen. Amy Klobuchar (D-MN)▶ 1:09:25: Asked how Boeing is sustaining open communication and the 26,000 employee improvement ideas▶ 1:10:23, and about workforce pipeline programs from her FAA reauthorization legislation▶ 1:12:52.

• Sen. Jerry Moran (R-KS)▶ 1:14:58: Cited an NTSB finding of 15,000 near misses between helicopters and planes at Reagan National▶ 1:15:44, and pressed Ortberg on the Spirit AeroSystems acquisition's impact on Wichita jobs▶ 1:18:46 and Kansas defense work tied to the new F-47 fighter contract▶ 1:23:11.

• Sen. Tammy Duckworth (D-IL)▶ 1:23:41: Pressed Ortberg on whether executives have financial incentives tied to production rate increases▶ 1:25:30 and repeatedly sought a commitment not to accept delegated inspection authority until FAA implements all 16 Inspector General recommendations, which Ortberg declined to give▶ 1:29:04.

• Sen. Marsha Blackburn (R-TN)▶ 1:30:33: Asked what Ortberg is personally doing to change Boeing's work culture▶ 1:31:01 and pressed on whistleblower treatment and whether past wrongs are being addressed▶ 1:32:57.

• Sen. Ben Ray Luján (D-NM)▶ 1:36:08: Asked about whistleblower protection steps▶ 1:36:08, union involvement in safety decision-making▶ 1:37:10, and potential tariff impacts on Boeing's supply chain and Mexico operations▶ 1:38:38.

• Sen. Ed Markey (D-MA)▶ 1:48:58: Noted Boeing has no worker representative on its board▶ 1:50:12, challenged the "safety expertise" credentials of current board members▶ 1:51:20, and announced he is introducing the "Safety Starts at the Top Act" to require labor and safety representation on boards of delegated manufacturers▶ 1:56:00.

• Sen. Jacky Rosen (D-NV)▶ 1:56:58: Asked how pilot input has been integrated into aircraft design since the ODA expert review panel▶ 1:57:45 and about preventing retaliation against employees who raise safety concerns▶ 1:59:23.

• Sen. Lisa Blunt Rochester (D-DE)▶ 2:03:10: Asked about workforce shortages, training gaps, and succession planning amid recent layoffs▶ 2:04:56, and about new-hire training changes▶ 2:07:42.

• Sen. Todd Young (R-IN)▶ 2:09:33: Asked whether Boeing is using AI and automation to detect defects before delivery▶ 2:10:58 and how employees are being trained for AI-driven manufacturing tools▶ 2:12:24.

• Chair Eric Schmitt (R-MO)▶ 2:15:08: Asked about Boeing's internal culture shift away from organizational silos▶ 2:15:36 and about the new F-47 fighter jet program's importance to St. Louis jobs▶ 2:19:07.

Key moments

• Cruz said the Army has refused for five days to provide a requested memo on ADS-B broadcast-out procedures near DCA despite prior warnings, and that a T-38 came within half a nautical mile and 200 feet of a Delta flight on March 28, triggering a TCAS resolution advisory▶ 0:23:02▶ 0:24:02▶ 0:24:34.

• Ortberg testified the door plug left the factory without proper paperwork after being removed for fuselage repairs, and that Boeing has since reduced the number of people authorized to remove door plugs and cut defects from Spirit AeroSystems by 56%▶ 0:51:19▶ 0:52:14▶ 0:53:17.

• Cruz asked directly whether electrical wiring defects contributed to the MAX crashes; Ortberg said he was "not specifically" aware of any such conversations with Boeing employees▶ 0:54:22▶ 0:55:27.

• Duckworth pressed Ortberg to commit to not accepting delegated airworthiness inspection authority until the FAA implements all 16 Inspector General recommendations; Ortberg repeatedly declined, saying "I cannot commit to that"▶ 1:28:57▶ 1:29:04.

• Ortberg said Boeing's financial incentive plan is tied indirectly to sales and profit, meaning delivering more airplanes would raise executive and board compensation, though he said he has not communicated a specific production number internally▶ 1:25:45▶ 1:26:11.

• Markey highlighted that Boeing's board has no worker representative and that "safety expert" directors include a former Duke Energy CEO with Arthur Andersen ties and a biopharma CEO with a Morgan Stanley background, prompting his announcement of the "Safety Starts at the Top Act"▶ 1:50:12▶ 1:51:20▶ 1:56:00.

• Ortberg said Boeing is producing at a 38-per-month cap and hopes to move above that later in 2025, contingent on KPI data, and acknowledged deliveries are running about two years behind schedule▶ 1:06:35▶ 1:08:19.

• Cantwell cited a DOT Inspector General finding of 16 weaknesses in FAA oversight of Boeing despite over 300 audits in three years, concluding FAA was "not effective at identifying and resolving production issues"▶ 0:41:01▶ 0:41:33.

• Ortberg said Boeing has seen three times the number of anonymous "speak up" reports in the past year compared to the prior year, calling it a sign employees feel more comfortable raising concerns▶ 1:44:26.

• Moran noted NTSB found records showing helicopters could have as little as 75 feet of vertical separation from planes approaching Runway 33 at Reagan National, and that there were 15,000 near misses between helicopters and commercial planes there since October▶ 1:15:44▶ 1:16:15.

Metadata

CommitteeSenate Commerce, Science, and Transportation
Chamber / CongressSenate · 119th Congress
DateApril 2, 2025
TypeMeeting
Witnesses
(none listed in event metadata)
Videosenate-isvp
Transcript363 caption blocks · 16,745 words · 2:28:54 runtime
EventCongress.gov 336768