Hearings to examine restoring Boeing's status as a great American manufacturer, focusing on safety first

Aviation Safety and FAA OversightSenate Commerce, Science, and Transportation · 2025-04-02 · 119th Congress
The Senate Commerce, Science, and Transportation Committee held this hearing to question Boeing President and CEO Kelly Ortberg about the company's safety and quality reforms following the 2018 and 2019 737 MAX crashes and the January 2024 Alaska Airlines Flight 1282 door plug blowout. Begins at 0:21:39
Transcript
Highlights

Title

Boeing CEO testifies on manufacturing safety after door plug blowout

Purpose

The Senate Commerce, Science, and Transportation Committee held this hearing to question Boeing President and CEO Kelly Ortberg about the company's safety and quality reforms following the 2018 and 2019 737 MAX crashes and the January 2024 Alaska Airlines Flight 1282 door plug blowout. Members examined Boeing's safety management system, FAA oversight and delegation of inspection authority, whistleblower protections, board composition, and production timelines, with several family members of crash victims in attendance. Before the hearing began, Chair Cruz also addressed the Army's refusal to provide a memo on ADS-B procedures related to the January 29 DCA midair collision. Begins at0:21:39

Who spoke

Chair Ted Cruz (R-TX)0:21:39: Opened by criticizing the Army's refusal to produce a memo on ADS-B broadcast-out procedures near DCA and warned of a possible subpoena0:23:38, described a March 28 near-collision between a T-38 and a Delta flight near DCA0:24:02, then reviewed Boeing's history and safety failures before asking Ortberg whether travelers can trust Boeing0:48:48 and about electrical wiring issues in the MAX crashes0:54:22.

Sen. Maria Cantwell (D-WA), Ranking Member0:33:51: Joined the request for the Army ADS-B memo0:33:51, cited Boeing's $35 billion cost from the MAX crashes0:37:59, pressed Ortberg on converting to a mandatory FAA-compliant safety management system0:55:45, and later questioned him on thermoplastics manufacturing technology2:24:35 and the FAA's ban on delegating critical certification tasks1:41:16.

Kelly Ortberg, President and CEO, The Boeing Company0:43:29: Pledged to restore trust and outlined the safety and quality plan built around four work areas0:46:21; detailed door-plug corrective actions including a 56% reduction in defects from Spirit AeroSystems0:53:17 and 800 "move-ready" safety holds, 200 of which stopped production0:53:39; committed to a mandatory safety management system by October 20250:57:26; said he has not set an external production-rate target and is not pressuring teams to go fast1:02:20; declined to commit to refusing FAA delegation of airworthiness authority until all 16 IG recommendations are implemented1:29:04.

Sen. Deb Fischer (R-NE)1:02:52: Asked about challenges and successes meeting Boeing's six key performance indicators in the safety and quality plan1:04:09.

Sen. Amy Klobuchar (D-MN)1:09:25: Asked how Boeing is sustaining open communication and the 26,000 employee improvement ideas1:10:23, and about workforce pipeline programs from her FAA reauthorization legislation1:12:52.

Sen. Jerry Moran (R-KS)1:14:58: Cited an NTSB finding of 15,000 near misses between helicopters and planes at Reagan National1:15:44, and pressed Ortberg on the Spirit AeroSystems acquisition's impact on Wichita jobs1:18:46 and Kansas defense work tied to the new F-47 fighter contract1:23:11.

Sen. Tammy Duckworth (D-IL)1:23:41: Pressed Ortberg on whether executives have financial incentives tied to production rate increases1:25:30 and repeatedly sought a commitment not to accept delegated inspection authority until FAA implements all 16 Inspector General recommendations, which Ortberg declined to give1:29:04.

Sen. Marsha Blackburn (R-TN)1:30:33: Asked what Ortberg is personally doing to change Boeing's work culture1:31:01 and pressed on whistleblower treatment and whether past wrongs are being addressed1:32:57.

Sen. Ben Ray Luján (D-NM)1:36:08: Asked about whistleblower protection steps1:36:08, union involvement in safety decision-making1:37:10, and potential tariff impacts on Boeing's supply chain and Mexico operations1:38:38.

Sen. Ed Markey (D-MA)1:48:58: Noted Boeing has no worker representative on its board1:50:12, challenged the "safety expertise" credentials of current board members1:51:20, and announced he is introducing the "Safety Starts at the Top Act" to require labor and safety representation on boards of delegated manufacturers1:56:00.

Sen. Jacky Rosen (D-NV)1:56:58: Asked how pilot input has been integrated into aircraft design since the ODA expert review panel1:57:45 and about preventing retaliation against employees who raise safety concerns1:59:23.

Sen. Lisa Blunt Rochester (D-DE)2:03:10: Asked about workforce shortages, training gaps, and succession planning amid recent layoffs2:04:56, and about new-hire training changes2:07:42.

Sen. Todd Young (R-IN)2:09:33: Asked whether Boeing is using AI and automation to detect defects before delivery2:10:58 and how employees are being trained for AI-driven manufacturing tools2:12:24.

Chair Eric Schmitt (R-MO)2:15:08: Asked about Boeing's internal culture shift away from organizational silos2:15:36 and about the new F-47 fighter jet program's importance to St. Louis jobs2:19:07.

Key moments

Cruz said the Army has refused for five days to provide a requested memo on ADS-B broadcast-out procedures near DCA despite prior warnings, and that a T-38 came within half a nautical mile and 200 feet of a Delta flight on March 28, triggering a TCAS resolution advisory0:23:020:24:020:24:34.

Ortberg testified the door plug left the factory without proper paperwork after being removed for fuselage repairs, and that Boeing has since reduced the number of people authorized to remove door plugs and cut defects from Spirit AeroSystems by 56%0:51:190:52:140:53:17.

Cruz asked directly whether electrical wiring defects contributed to the MAX crashes; Ortberg said he was "not specifically" aware of any such conversations with Boeing employees0:54:220:55:27.

Duckworth pressed Ortberg to commit to not accepting delegated airworthiness inspection authority until the FAA implements all 16 Inspector General recommendations; Ortberg repeatedly declined, saying "I cannot commit to that"1:28:571:29:04.

Ortberg said Boeing's financial incentive plan is tied indirectly to sales and profit, meaning delivering more airplanes would raise executive and board compensation, though he said he has not communicated a specific production number internally1:25:451:26:11.

Markey highlighted that Boeing's board has no worker representative and that "safety expert" directors include a former Duke Energy CEO with Arthur Andersen ties and a biopharma CEO with a Morgan Stanley background, prompting his announcement of the "Safety Starts at the Top Act"1:50:121:51:201:56:00.

Ortberg said Boeing is producing at a 38-per-month cap and hopes to move above that later in 2025, contingent on KPI data, and acknowledged deliveries are running about two years behind schedule1:06:351:08:19.

Cantwell cited a DOT Inspector General finding of 16 weaknesses in FAA oversight of Boeing despite over 300 audits in three years, concluding FAA was "not effective at identifying and resolving production issues"0:41:010:41:33.

Ortberg said Boeing has seen three times the number of anonymous "speak up" reports in the past year compared to the prior year, calling it a sign employees feel more comfortable raising concerns1:44:26.

Moran noted NTSB found records showing helicopters could have as little as 75 feet of vertical separation from planes approaching Runway 33 at Reagan National, and that there were 15,000 near misses between helicopters and commercial planes there since October1:15:441:16:15.

Metadata

CommitteeSenate Commerce, Science, and Transportation
Chamber / CongressSenate · 119th Congress
Date2025-04-02
TypeMeeting
Witnesses
(none listed in event metadata)
Videosenate-isvp
Transcript363 caption blocks · 16,745 words · 2:28:54 runtime
EventCongress.gov 336768